AUMF 1580 Syllabus

Subject Code

AUMF

Course Number

1580

Course Title

Automated Manufacturing Skills

Prerequisites

Provisional admission

Corequisites

Terms Offered

Offered as needed

Credit Hours

(3-0-3)

Course Description

This course introduces computerized process controls and the operational requirements associated with automated machines. It provides theory on basic mechanical fundamentals, the use of hand and power tools, and information on basic equipment systems found in manufacturing facilities.

Course Outcomes

Mechanical Fundamentals
  • Define force and describe the associated measurement systems.
  • Describe the effects of different types of force and their application in the work place.
  • Identify the concepts of tension, compression, torque, and shear.
  • Define and calculate rate, linear speed, velocity, and the linear acceleration.
  • Define work, efficiency, and power in mechanical systems and calculate each in work place applications.

Hand Tools

  • Identify the basic types of hand tools used in the work place.
  • Describe the safe and effective use of hand tools.
  • Describe how to properly maintain hand tools used in the work place.

Power Tools

  • Identify the general safety rules and precautions involved in using basic power tools in the work place.
  • Describe the proper use of basic power tools used in the work place.
  • Describe how to properly care for power tools used in the work place.
  • Fasteners
  • Identify the different types of screws: thread pats, specifications, and grading systems.
  • Describe the use of externally threaded fasteners.
  • Describe the use of internally threaded fasteners and special purpose screws and nuts.
  • Identify the four categories of non threaded fasteners.

Bearings

  • State the major functions and categories of bearings.
  • Identify plain and anti friction bearings.
  • State the general methods of bearing lubrication.
  • Describe the operation of plain and anti friction bearings.
  • Identify journal, guide, and thrust bearings.
  • State common applications for various types of bearings.
  • Describe how to measure bearing clearance.

Seals

  • State the purpose and reasoning for using seals.
  • State the purpose of lip seals and identify their four basic parts.
  • Identify the uses of the three types of mechanical seals and their component parts.
  • Describe the function and application of O-ring seals.
  • Describe the use of gaskets and identify popular gasket materials.
  • Identify the use of packing n creating a seal.

Lubrication

  • Describe the effects of friction in mechanical systems and the corresponding role of lubrication.
  • Explain lubricant viscosity and how it is affecte3d by temperature.
  • Identify the two most commonly used types of lubricants.
  • State the properties of oil used in lubrication and the effects of ail additives.
  • State the properties of grease and its uses as a lubricant.
  • Explain the use of other special lubricants and lubrication delivery systems.
  • State the requirements for safe and proper lubricant storage.

Hydraulic Systems

  • Identify the basic components of a hydraulic system.
  • Describe uses of hydraulic systems.
  • Explain the basic flow path of a hydraulic system.
  • Relate pressure to actuator power.
  • Relate flow to actuator speed.

Pneumatic Systems

  • Describe the function and components of a pneumatic system.
  • Describe the effects of water vapor and condensation on a pneumatic system.
  • Identify the hazards and safety precautions when working with pneumatic systems.

Electrical Fundamentals

  • Define the terms element, compound, atom, and molecule.
  • List the parts of an atom and give the electrical charge characteristics of each part.
  • State the basic law of electrical charges.
  • State the differences between conductors ad insulators.
  • Identify the symbols and abbreviations used to represent voltage, current, resistance, and power.
  • List the basic units of measure for voltage, current, resistance and power.
  • Use the power formula to calculate power values in given circuits.

Introduction to Computers

  • Describe the importance of computers in business and manufacturing.
  • Identify and describe the basic components of a computer system.
  • Identify common computer terms.
  • Identify technologies. used to share computer information.
  • Describe the functions of a computer network.
  • Describe the Internet and World Wide Web.
  • Demonstrate the use of the keyboard and the mouse to enter computer data.
  • Identify the screen elements of the Microsoft Windows operating system.
  • Demonstrate the basic use of the Microsoft Windows operating system.

Introduction to Automation

  • Describe the role of automation in manufacturing.
  • Identify common benefits of using automation.
  • Explain the operator's role in automation.
  • Identify specific automation technologies.
  • Describe how these technologies are used in manufacturing.
  • Identify the basic types and components of robots.
  • Describe how a teach pendant is used in robot operations.
  • Describe preventive measures and safety systems to stop robot related accidents.
  • Describe the safety responsibilities of a robot operator.