MCHT 1011 Syllabus
Subject Code
MCHT
Course Number
1011
Course Title
Introduction to Machine Tool
Prerequisites
Provisional admission
Corequisites
MATH 1012
Terms Offered
Offered Fall and Spring
Credit Hours
(2-4-4)
Course Description
This course introduces the fundamental concepts and procedures necessary for the safe and efficient use of basic machine tools. Topics include machine shop safety, terminology, use of hand and bench tools, analysis of measurements, parts layout, horizontal and vertical band saw setup and operations, drill press setup and operations, and quality control.
Course Outcomes
Safety
Order Description
1 Identify and demonstrate general shop safety procedures.
2 Identify and demonstrate proper drill press operation safety procedures.
3 Identify and demonstrate proper band saw operation safety procedures.
4 Identify and demonstrate proper pedestal grinder operation safety procedures.
5 Explain the use of MSDS forms.
Terminology
Order Description
1 Define general shop terms.
Use of Hand and Bench Tools
Order Description
1 Cut threads with taps and dies.
2 Remove threaded fasteners and repair threads.
3 Deburr parts.
4 Work materials with hand tools.
5 Demonstrate correct use of files.
6 Demonstrate correct use of hand hacksaws.
7 Cut keyways with broach.
8 Polish parts using sandpaper.
Precision Layout and Measurements
Order Description
1 Demonstrate use of steel rule for part layout.
2 Demonstrate use of precision layout tools.
3 Inspect parts with steel rule and dial calipers.
4 Inspect surface finish of parts.
5 Inspect machined parts.
6 Verify dimensions per blueprint specifications.
Band Saw Setup and Operation
Order Description
1 Describe how the geometric shape of the workpiece would affect the machine
selection and workholding device.
2 Explain how the type of material dictates the type of blade, pitch, and machine which would
be used in cut-off operations.
3 Define pitch, set, and the variations of pitch or set that are available on the cut-off and band
saw.
4 Use correct pitch for size and type of material.
5 Use feed and speed tables to set up machines.
6 Remove and replace saw blades.
7 Cut and weld band saw blades.
8 Setup and use stops and guides to control dimension of cuts.
9 Plan sequence of sawing operations.
10 Saw straight, curved, and irregular lines on vertical band saw.
11 Saw materials to layout on vertical band saw.
12 Setup and use horizontal band saw for production work.
Drilling Setup and Operation
Order Description
1 Select drills using drill chart.
2 Use and maintain coolant system for drilling.
3 Change drills and tool holders.
4 Calculate and set drilling speeds, feeds, and depth of cut.
5 Perform basic drilling machine maintenance.
6 Plan sequence of drilling operation.
7 Setup drill press.
8 Sharpen drills.
9 Determine operations and locations from blueprint.
10 Center drill and drill holes to size.
11 Countersink, counterbore, and spot face parts to specifications.
12 Drill blind holes to specifications.
13 Drill deep holes to specifications.
14 Thread parts using tapping attachment.
15 Ream holes to size.
16 Setup drill to layout using wiggler.
Quality Control Processes
Order Description
1 Define steps to be taken to correct procedures that have resulted in faulty or rejected parts.